From unique keg ID scanning
to full pallet-level traceability.
The Keg OCR Traceability project at Türk Tuborg's İzmir brewery validates unique keg IDs via code scanning and OCR backup, mapping them to pallets integrated with SAP.
Seamless traceability in keg filling lines
Türk Tuborg's İzmir facility produces alcoholic beverages. The project matches unique ID kegs with pallets for pallet-level traceability.
The system guarantees accuracy using OCR character recognition as a fail-safe backup for unreadable codes.
Unique keg reading and pallet mapping requirement
Reliable reading of unique keg IDs and accurate mapping to pallets was required.
- 01Reading ChallengesSurface conditions prevented standard barcode scanning on some kegs.
- 02Line Stop RisksUnreadable codes threatened to halt line progress.
- 03Mapping Error RisksFlawless keg-to-pallet association and label printing were essential.
Code Reading and OCR-Backed Keg-Pallet Mapping
SAP dispatches work orders to a C# application, moving camera positioning automatically for scanning.
SAP Work Order Selection
Operator selects active work order from SAP via C# interface.
Barcode Scanning
Keg ID is first scanned using standard optical code readers.
OCR Backup Reading
If barcode scan fails, OCR character recognition identifies the ID.
Pallet Mapping & Labeling
Verified IDs are mapped to pallets, printing labels and updating SAP.
Camera, OCR, and SAP integration stack
Camera & Positioning
Dynamic industrial camera system aligned per work order.
OCR Optical Recognition
Optical character recognition engine for unreadable barcodes.
C# SCADA App
Work order management and keg-pallet mapping interface.
Pallet Labeler
Automated pallet labeling unit based on mapped keg data.
SAP ERP Integration
Work order import and real-time mapping result export to SAP.
SAP ERP Integration
The system runs fully integrated with SAP ERP for centralized work order and dispatch management.
Active work orders flow automatically from SAP to SCADA.
Keg-pallet mapping records update SAP in real time.
High reading reliability and flawless mapping
Uninterrupted Flow
OCR prevents line stoppages caused by unreadable codes.
Accurate Mapping
Unique ID tracking removes wrong keg-pallet association risks.
Dispatch Guarantee
Single keg traceability guarantees shipment accuracy.
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