Traceability
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Automotive

Individual and quality-focused traceability in electronic board assembly.

The Electronic Board Assembly Traceability project at Phinia's İzmir ESBAŞ plant tracks electronic boards through assembly operations, performs vision OK-NOK verification, and integrates with Oracle ERP.

Sector
Automotive
Location
İzmir (ESBAŞ)
Year
2023
Scope
Turnkey
Phinia - Electronic Board Assembly Traceability logo
Customer and Context

High quality inspection in electronic assembly

Phinia's facility in İzmir ESBAŞ Free Zone manufactures automotive components. Electronic boards were individually tracked across assembly operations, receiving final customer labels at process completion.

The traceability system ensures all operational steps and quality sign-offs from line entry to dispatch labeling.

Need / Problem

Individual operation and quality outcome tracking

Individual board tracking was needed to record which operations each board underwent and its quality status.

  • 01
    Process Progress VisibilityTracking which board passed which station presented operational challenges.
  • 02
    Quality Log GapsFailing to link operation quality results to individual boards created quality risks.
  • 03
    Customer Label ValidationGuaranteeing correct customer label printing at the end of the line was essential.
Solution

Single Board Tracking and Vision Inspection

Electronic boards were uniquely identified at line entry and tracked through every assembly operation with vision inspection.

01

Unique Identification

Boards are scanned and uniquely identified upon line entry.

02

Operation Tracking

PLC and SCADA track station transitions and step completion.

03

Vision OK-NOK Check

Cameras inspect quality, assigning OK-NOK status to each board.

04

Labeling & Oracle Sync

Approved boards receive verified customer labels and log results to Oracle ERP.

Technology / Equipment Used

Code scanner, vision camera, and SCADA integration

HARDWARE

Industrial Code Scanners

Scanners identifying boards at operation checkpoints.

VISION

Quality Vision Cameras

Camera systems evaluating OK-NOK criteria at quality stations.

AUTOMATION

PLC Line Control

PLC framework managing line locks and step sequence.

SOFTWARE

C# SCADA Application

Software handling operation logs, quality linking, and label printing.

DATA

Oracle ERP Integration

Traceability and label verification data synchronized with Oracle ERP.

Integrations

Oracle ERP Integration

The system runs integrated with Oracle ERP; board-level traceability and OK-NOK quality data are shared with Oracle.

Quality Log Sync

Operation steps and OK-NOK records are exported to Oracle.

Shipment Verification

Labeling data is cross-checked with ERP to secure dispatch.

Benefits / Results

Flawless assembly and guaranteed shipment accuracy

Operation Traceability

Individual board traceability is established from assembly start to end.

Vision Assurance

OK-NOK camera results prevent non-conforming boards from progressing.

Correct Labeling

Verified customer label printing eliminates labeling and shipment risks.

"Seamless board traceability from line start to final label."
ONSUITE TRACE

Want traceability on your electronic assembly lines?

Contact us for board tracking and vision quality inspection.

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