Full Visibility in Prototype Flow,
Real-Time Operation-Level Tracking
At Delphi Technologies' plant in Izmir ESBAS Free Zone, traceability was provided for customer-specific prototype products throughout all machine operations.
End-to-end traceable production on the prototype line
Delphi Technologies' plant in Izmir ESBAS Free Zone manufactures for the automotive supplier industry. In this project, customer-specific prototype products were made traceable across all machine operations.
The goal was to make prototype progress visible in real time by operation and strengthen process tracking and planning.
Lack of status visibility in prototype flow
It was not clearly visible at which stage and in which state customer-specific prototype products were during production.
- 01Progress TrackingSince prototype progress and operation status were not trackable, process follow-up became difficult.
- 02Planning DifficultyInsufficient current-state visibility created risks in planning and prioritization.
- 03Need for Unique IdentityA structure was required where prototype products are uniquely identified from the beginning and tracked in all operations.
End-to-end prototype tracking starting with marking
Prototype products were marked and uniquely identified before entering the line. Across all machine operations, each prototype's operation and current status were recorded.
Pre-Marking
Prototype products are marked before line entry and registered with unique identity.
Operation Recognition
Barcode readers automatically recognize and validate products at operation points.
Status Recording
Current operation and process status of each product are recorded in real time.
Process Visibility
Prototype production level and current status become visible at every stage.
Barcode, PLC, and C# SCADA-based field infrastructure
Barcode Readers
Recognize prototype products by operation and trigger traceability flow.
PLC Structure
Manages field flow and operation transitions for real-time process control.
C# SCADA Application
Manages status monitoring, reporting, and Oracle data exchange.
OnSuite Trace
Application layer where traceability and process management are centrally executed.
Central data sharing with Oracle
The system works integrated with Oracle; operation-level traceability and status data of prototype products are shared with Oracle for centralized monitoring and management.
Operation, status, and progress data are shared with Oracle for centralized reporting and management.
Process visibility and operation tracking are managed end-to-end on OnSuite Trace.
Visibility and planning strength in prototype production
Real-Time Status Visibility
The stage and status of prototype products became visible across all operations.
Easier Tracking and Planning
Removing visibility gaps simplified follow-up and planning of prototype production.
Operation-Level Traceability
With unique identification from the start, full operation-level traceability was achieved.
Would you like reliable real-time tracking in your prototype production flow?
Achieve end-to-end visibility on your prototype line with OnSuite Trace-based traceability solutions.
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