Traceability
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Food

From production to shipment, milk powder carton and pallet traceability.

The Milk Powder Carton Pallet Traceability project implemented at Abalıoğlu Yağ's Niğde facility records all steps from packaging to dispatch on a single platform integrated with Netsis ERP.

Sector
Food
Location
Niğde
Year
2025
Scope
Turnkey
Abalıoğlu Yağ - Milk Powder Carton and Pallet Traceability logo
Customer and Context

Digital traceability in milk powder production

Abalıoğlu Yağ produces milk powder at its facility in Niğde. The project was launched to ensure carton and pallet level traceability across production and dispatch operations.

The infrastructure automatically records carton-pallet aggregation, supporting transparency and quality control.

Need / Problem

Carton and pallet level tracking demand

Full visibility was required to trace which carton belongs to which pallet from manufacturing to final dispatch.

  • 01
    Manual Tracking GapManual management of carton-pallet association caused traceability gaps.
  • 02
    Incorrect Dispatch RiskPallets without verified mapping posed risks during shipment validation.
  • 03
    Recall ComplexityHistorical lot/carton/pallet queries risked delays during potential recalls.
Solution

Continuous Carton and Pallet Level Traceability

The application was deployed on production and shipping lines at Abalıoğlu Yağ's Niğde plant.

01

Carton & Pallet Labeling

Carton encoders and pallet labelers automatically print codes in line.

02

Barcode Verification

Scanners read and validate carton and pallet labels.

03

Carton - Pallet Aggregation

Hierarchy is captured in real time via SCADA.

04

OnSuite Trace Management

Packaging to dispatch steps are monitored on OnSuite Trace platform.

Technology / Equipment Used

Field and software automation solution

AUTOMATION

PLC Field System

PLC framework managing line operations.

INTERFACE

C# SCADA Application

Custom C# SCADA for data acquisition and label control.

HARDWARE

Barcode Scanners

Industrial scanners reading carton and pallet barcodes.

DEVICE

Encoders & Labelers

Integrated printers for automated carton/pallet labeling.

SOFTWARE

OnSuite Trace Platform

Central platform for process execution and tracking.

DATA

Netsis ERP Integration

Netsis ERP integration for synchronized shipment data.

Integrations

Netsis ERP Integration

The system works integrated with Abalıoğlu Yağ's Netsis ERP to share shipment and traceability data.

Real-Time Sync

Dispatch and carton-pallet data are shared instantly with Netsis ERP.

Single Platform Control

All processes from manufacturing output to shipment are ERP-aligned.

Benefits / Results

Full traceability and high dispatch accuracy

End-to-End Visibility

All processes from production to shipping are traceable on one platform.

No Manual Work

Digitized carton-pallet relations remove manual tracking risks.

Recall and Accuracy

Backward traceability is strengthened and incorrect dispatches prevented.

"Error-free carton-pallet flow from manufacturing to delivery."
ONSUITE TRACE

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Related Projects

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